Various containers and packages are used to pack and sell the food and other necessities we rely on a daily basis in the market. Filling machines are commonly employed in the packaging of many commercial products.
To put the product into a bag, pouch, glass juice bottles wholesale, or another container, a filling machine is used. After the production process, most of the merchandise is packaged in a box labeled and designed as per the product requirement. For example, those beautiful and quality perfume boxes are the results of unique perfume box design ideas. The same goes for food packages.
Filling machines are available in a variety of configurations to accommodate a wide range of liquid, paste, powder, and granular materials. Here are the five main types of filling machines and the various uses for each of them so that you can make an informed decision about which one to purchase.
1. Filling Equipment For Powder
Spiral feeding and light control technology is used in the design of powder filling machines to ensure high filling accuracy and drip-free operation. Non-free-flowing powdered and granulated products can be filled using this type of machine.
The term “free-flowing” refers to powdered products that lose their shape even after being subjected to additional pressure. Granulated sugar and table salt are two examples. Powdered milk and brown sugar, on the other hand, can be compressed and retain their shape.
As for the application, powder filling machines can be used to fill various types of packaging with powdered additives, such as starch, feed, condiments, and pesticide. As a result, the food, beverage, cosmetics, and chemical industries all employ them.
2. Filling Machines for Liquids
In the beverage industry, liquid filling machines, also known as flow filling machines, are widely used. It distributes the proper measurement of liquid-based products required for different containers, such as bottles, cartons, cans, or cups, as needed. A sauce filling machine is one of the best examples of this type.
As far as applications go, this filling machine can be used for a wide variety of liquids such as water or alcoholic beverages. Sauces, cooking oils, soups, and salad dressings can all be filled with it.
Liquid filling equipment types include the following:
Manual Filling Machine
In order to use a manual liquid filling machine, there is no need for electricity, and the machine is operated solely by a human operator. When compared to pouring liquids by hand, it improves accuracy and output speed. Manual liquid filling machines are best suited to small-scale production or research.
Machines that fill liquid semi-automatically are called by this name. Syringe, piston, and needle are commonly used to ensure zero-drip operation in most cases. Almost any liquid can be filled with this type of filling machine, including cleaning detergents and pharmaceuticals.
Fully Automated Machine
There are a variety of fully automated liquid filling machines that can handle large-scale operations and production demands, making this type of machine a popular choice for large businesses. All viscous liquids and liquids containing food products are poured with it.
Inline Liquid Filling Machine
Using a single line of containers, the Inline Liquid Filling Machine fills both low and high viscosity liquids along the conveyor. These products can be used to dispense everything from food to dairy to cosmetics.
3. Machines For Filling Positive Displacement Pumps
The positive displacement pump head on this filling machine allows it to easily handle a wide range of substances. Sometimes quality Teflon bellows are integrated into the machine to regulate the shock pressure of the liquid filling mechanism.
High-viscosity liquids such as gels, creams, and lotions are the primary uses for this material. In addition, it can also be used to dispense water-thin and thick pastes. Other products that fall into this category include shampoo and conditioner for hair as well as hair gel and cosmetic cream.
4. Filling Machines That Use Vibration to Fill
Multiple vibrating trays are used to precisely disperse products into a weight bucket in this type of filling machine. The bucket would then empty the product into a container once the weight was met.
Products that are not appropriate for traditional powder filling machines are commonly distributed using vibratory weight filling machines. The ability to fill dry granular substances that enables accurate weighing is critical in the industrial and chemical industries.
5. Filling Machines for Capsules
This filling machine uses a piece or number-based pouring system rather than filling containers based on weight. Pharmaceutics is a common use for capsule filling machines because medicines are essential to people’s health. They’re able to count soft and hard gelatin capsules, tablets, coated tablets, and pills with great precision with these devices.
In addition to the pharmaceutical and food industries, this filling machine is also used in agriculture, health care, and chemical engineering.
Packaging food and beverages is a common application for filling machines, but they can be used in a variety of different settings as well. For a rough idea of which machine to buy, keep in mind these five different types of filling machines. However, it’s best to consult with industry experts before finalizing any equipment purchases.